High pressure Die casting in Hawaii
High pressure Die casting for Hawaii
Welcome to our Die Casting Service, where precision meets efficiency, crafting quality components for your industry needs.
Custom Parts, On Demand Manufacturing
We Provide Satisfactory High pressure Die casting services in Hawaii
Provide you with high-quality and cost-effective cast parts.
Welcome to CapableMachining, your trusted partner for top-quality die casting services. With years of experience and expertise in the industry, we are proud to offer a wide range of die casting solutions to meet your specific needs. Our state-of-the-art facilities and skilled team ensure precision and efficiency in every project we undertake. Whether you require prototyping, low or high volume production, we have the capabilities to deliver exceptional results. Contact us today to learn more about our die casting services and how we can help bring your projects to life.
Type services
We offer versatile die-casting services tailored to your product specifications, utilizing both hot chamber and cold chamber systems. Hot chamber systems cater to alloys like zinc, tin, and lead with lower melting points, while cold chamber die-casting machines excel with high melting temperature alloys such as aluminum, brass, and magnesium. Ensuring top-tier manufacturing solutions for your diverse needs.
Hot chamber system
Hot chamber die-casting machines are used for alloys with lower melting points. The molten metal flows into the injection chamber through the inlet, and the hydraulically driven plunger forces the molten metal through the gooseneck channel and into the mold.
Cold chamber system
Cold chamber die-casting machines are used for alloys with high melting temperatures. The molten metal is still kept in an open insulated tank. These alloys cannot be cast in hot chamber die-casting machines because they will damage the pumping system.
Relative services
Capabilities
Equipment
Hot chamber system: clamp force up to 400 tons
Cold chamber system: clamp force up to 800 tons
Tolerances
Product: Heavily depending on the part type and the size of the part, typically +/- 0.1mm or +/-0.04 inch
Tooling tolerance: typically +/- 0.01mm or +/-0.004inch
Mold Life Cycle
Typically 30,000~50,000
Leading Time
Tooling: 35 days
Casting: 5~7 days
Material
Aluminum Alloy: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Zinc Alloy: ZA,ZA12, ZA27, AG-40, AG-41
Magnesium Alloy: AZ91D， AZ80M， AZ31B， AM60B， M2M
Thin wall
Typical: >1.5mm(depend on parts type and size)
Common Materials
Die casting materials are divided into the following three categories according to the properties of the metal materials used
Aluminum alloys
Die-casting aluminum alloys have good performance and process performance, so the die-casting of aluminum alloys has developed rapidly and has been widely used in various industrial sectors.
Material properties:
- Strong and durable: Aluminum alloys are tough, hard, and resist corrosion. For instance, parts made from ADC12 are both sturdy and wear-resistant.
- Efficient heat transfer: Aluminum alloys boast exceptional thermal conductivity. This efficiently spreads and dissipates heat, enhancing parts’ ability to withstand high temperatures. This is particularly crucial in applications like car engines, electric fans, and LED lights, where efficient heat dissipation is essential.
- Easy to mold: Aluminum alloys are highly fluid, allowing them to effortlessly fill molds and solidify rapidly to create desired parts. This ease of molding enables efficient mass production of numerous identical or diverse parts within a short timeframe.
common types: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Magnesium alloys
Magnesium alloy is an alloy composed of magnesium and other elements. The main alloying elements are aluminum, zinc, manganese, cerium, thorium and a small amount of zirconium or cadmium.
Material properties:
- Light weight, high specific stiffness, high specific strength, strong thermal conductivity
- Good machining performance, good impact resistance and compression resistance
- Good die-casting performance, good dimensional accuracy and stability
- Good regeneration, can be completely recycled
- Low corrosion resistance, flammable and explosive
Mainly used in aerospace, military, automobile, motorcycle and 3C electronic products.
Type: AZ91D， AZ80M， AZ31B， AM60B， M2M
Zinc alloys
Zinc alloy is an alloy composed of zinc and other elements. Often added alloying elements are aluminum, copper, magnesium, cadmium, lead, titanium and other low-temperature zinc alloys.
Material properties:
- Large specific weight; good casting performance, can die-cast precision parts with complex shapes and thin walls, and the surface of the castings is smooth;
- Surface treatment can be carried out: electroplating, spraying, painting, electrophoresis, polishing, water transfer printing, etc.;
- It has good mechanical properties and wear resistance at room temperature;
- Poor corrosion resistance, not suitable for use in high temperature and low temperature (below 0°C) working environment
Mainly used in toys, lamps, decorations, auto parts, mechanical and electrical parts, electrical components and their casings.
Type: AZ91D, AZ80M, AZ31B, AM60B, M2M, etc.
Our Quality Control
CapableMachining boasts a reputable quality assurance framework and a team of expert technical engineers who diligently oversee every aspect of our product manufacturing process – from procuring top-notch raw components to delivering impeccable finished goods that encompass metals and plastics. To sustain our devotion to perfection, we extensively utilize state-of-the-art testing technology and cutting-edge equipment to meticulously evaluate crucial parameters such as workpiece dimensions, hardness, tensile strength, and elongation at every stage of production. We seek to maintain utmost control over these data points to meet and surpass the expectations of our esteemed clientele consistently.
Professional quality control Engineer
Tolerances up to ±0.0004″ (0.01mm)
State-of-the-art Inspection Facilities
Proven and reliable quality control system.
Gallery of Parts
Auto Parts
Material: AL
Equipment part
Material: AL
Comsumer part
Material: AL
New energy auto
Material: AL
Industry parts
Material: AL
Agriculture machine parts
Material: AL
Other capabilities
- Free & Automatic DFM feedback
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Tooling: 30 days
- Free advices from high trained engineers.
- Quotation in a few hours.leading time 3 days
- Fast delivery time
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Free consultant ,Free DFM feedback
- Typically Tooling: 30 days
- Wide range of material choices
- Free consultant from engineers
- Fastest leading time: 1 day
- Free & Automatic DFM feedback
- Tolerances up to ±0.00078″ (0.02mm)
- Rapid tooling: 7~12 days
How do find our location?
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FAQ
High Pressure Die Casting in Hawaii: 10 Q&A Pairs
High pressure die casting is a crucial process in the manufacturing industry, especially in Hawaii where precision engineering is key. Here are 10 common questions and their answers regarding high pressure die casting in Hawaii:
Q: What is high pressure die casting?
A: High pressure die casting is a manufacturing process in which molten metal is injected at high pressure into a mold cavity. This allows for the production of complex and detailed parts with high precision.
Q: What materials are commonly used in high pressure die casting in Hawaii?
A: Typically, aluminum, zinc, and magnesium are the most commonly used materials in high pressure die casting in Hawaii due to their excellent properties for casting.
Q: How is high pressure die casting different from other casting methods?
A: High pressure die casting differs from other casting methods in that it uses high pressure to inject the molten metal into the mold cavity, resulting in faster production times and higher precision parts.
Q: What are the benefits of high pressure die casting in Hawaii?
A: Some benefits of high pressure die casting in Hawaii include cost-effectiveness, fast production times, high precision, and the ability to produce complex parts.
Q: How is the quality of high pressure die casting parts ensured in Hawaii?
A: In Hawaii, quality control measures such as rigorous testing, inspections, and certifications are implemented to ensure the high quality of high pressure die casting parts.
Q: What industries in Hawaii commonly utilize high pressure die casting?
A: Industries such as automotive, aerospace, electronics, and consumer goods in Hawaii commonly utilize high pressure die casting for the production of parts and components.
Q: What is the environmental impact of high pressure die casting in Hawaii?
A: High pressure die casting in Hawaii has a minimal environmental impact as it is a highly efficient process that produces minimal waste and emissions.
Q: Can high pressure die casting in Hawaii be used for mass production?
A: Yes, high pressure die casting in Hawaii is well-suited for mass production as it allows for the production of large quantities of high quality parts in a short amount of time.
Q: What technologies are used in high pressure die casting in Hawaii?
A: In Hawaii, advanced technologies such as computer-aided design (CAD), simulation software, and robotics are commonly used in high pressure die casting to enhance efficiency and precision.
Q: How can companies in Hawaii benefit from outsourcing high pressure die casting services?
A: Companies in Hawaii can benefit from outsourcing high pressure die casting services by gaining access to specialized expertise, advanced technologies, and cost-effective production solutions.
Conclusion
High pressure die casting plays a vital role in the manufacturing industry in Hawaii, offering a range of benefits such as precision, efficiency, and cost-effectiveness. By understanding the fundamentals of high pressure die casting and its applications in Hawaii, businesses can leverage this advanced manufacturing process to enhance their production capabilities and meet the demands of the market.